CAP600 REV E July 2014 CA/CT Series TWO STAGE RECIPROCATING AIR COMPRESSORS Installation and Operations Manual
CA / CT SERIES CAP600 Page 9 of 30 REV E JULY 2014 Installation Procedure Step 1 – Select a proper location for installation Select a clean, dr
CA / CT SERIES CAP600 Page 10 of 30 REV E JULY 2014 Acceptable Mounting Unacceptable Mounting Concrete Anchor Bolts Threaded Rod or F
CA / CT SERIES CAP600 Page 11 of 30 REV E JULY 2014 Recommended Installation – Use concrete anchor bolt 12345678 Fig. (6) Recommended Installat
CA / CT SERIES CAP600 Page 12 of 30 REV E JULY 2014 Step 5 – Tighten the fasteners Incrementally tighten the mounting bolts evenly in a cross p
CA / CT SERIES CAP600 Page 13 of 30 REV E JULY 2014 Post Installation Checklist WARNING! Failure to perform the post installation checklist m
CA / CT SERIES CAP600 Page 14 of 30 REV E JULY 2014 Electrical Requirements The electrical installation of this unit should only be performed b
CA / CT SERIES CAP600 Page 15 of 30 REV E JULY 2014 Wiring Diagrams: Simplex Single Phase and 3 Phase TURN OFF / TAGOUT POWER BEFORE SERVIC
CA / CT SERIES CAP600 Page 16 of 30 REV E JULY 2014 Wiring Diagrams: Duplex Dual Source Alternator TURN OFF / TAGOUT POWER BEFORE SERVICING 1
CA / CT SERIES CAP600 Page 17 of 30 REV E JULY 2014 Start Up Pre Start Checklist WARNING! Do not proceed until the PRE-STARTING CHECKLIST and
CA / CT SERIES CAP600 Page 18 of 30 REV E JULY 2014 For the first weeks, the compressor needs time to “break in.” The belt requires time to st
CA / CT SERIES CAP600 Page 1 of 30 REV E JULY 2014 ______________________ _____________________ Model Serial # Please have your
CA / CT SERIES CAP600 Page 19 of 30 REV E JULY 2014 Maintenance Shut Down Procedure The following procedures should be followed when stopping t
CA / CT SERIES CAP600 Page 20 of 30 REV E JULY 2014 Maintenance Schedule DESCRIPTION PART No DAILY WEEKLY MONTHLY 3 MONTH 6 MONTH 9 MONTH 1
CA / CT SERIES CAP600 Page 21 of 30 REV E JULY 2014 Oil OIL RECOMMENDATION Use Genuine CURTIS-LUBEPLUS Lubricants. Specially formulated for Cu
CA / CT SERIES CAP600 Page 22 of 30 REV E JULY 2014 Low Oil Guard To help prevent catastrophic damage, FS Curtis provides an option for a Low
CA / CT SERIES CAP600 Page 23 of 30 REV E JULY 2014 Bolt Torques Challenge Air and CT Compressors E50 E57 E71 E15 Size Torque (CM-FT) Size T
CA / CT SERIES CAP600 Page 24 of 30 REV E JULY 2014 BELT TENSION CAUTION: Over tightening the v-belt(s) will result in overloading of the moto
CA / CT SERIES CAP600 Page 25 of 30 REV E JULY 2014 Model HP Gage Deflection Average Tension Minimum Maximum 555VT6 5 1/4" 13lb 11lb 14lb
CA / CT SERIES CAP600 Page 26 of 30 REV E JULY 2014 Maintenance Parts and Rebuild Kits To order replacement parts for routine maintenance, ple
CA / CT SERIES CAP600 Page 27 of 30 REV E JULY 2014 Troubleshooting Problem Cause Remedy 1 Unit won’t start Power not on Fuse blown L
CA / CT SERIES CAP600 Page 28 of 30 REV E JULY 2014 Problem Cause Remedy 7 Low discharge pressure Manual drain not fully closed (standard mo
CA / CT SERIES CAP600 Page 2 of 30 REV E JULY 2014 Table of Contents Read Me First Section 1 Safety Precautions ...
CA / CT SERIES CAP600 Page 29 of 30 REV E JULY 2014 Maintenance Checklist NOTE: Please keep a record of changes and have this list available w
CA / CT SERIES CAP600 Page 30 of 30 REV E JULY 2014 Maintenance Checklist NOTE: Please keep a record of changes and have this list available w
Curtis-Toledo, Inc. 1905 Kienlen Avenue | St. Louis, Missouri 63133 314-383-1300 or 800-925-5431 www.fscurtis.com | [email protected]
CA / CT SERIES CAP600 Page 3 of 30 REV E JULY 2014 READ ME FIRST Safety Precautions The owner, lessor or operator of any compressor un
CA / CT SERIES CAP600 Page 4 of 30 REV E JULY 2014 Do not change the setting or in any way affect the operation of the safety valves. T
CA / CT SERIES CAP600 Page 5 of 30 REV E JULY 2014 System Diagram Simplex Units 123456Air IntakeAir CompressorIntercoolerMagnetic StarterPress
CA / CT SERIES CAP600 Page 6 of 30 REV E JULY 2014 Duplex Units 123456Air IntakeAir CompressorIntercoolerAlternatorPressure SwitchVibration Is
CA / CT SERIES CAP600 Page 7 of 30 REV E JULY 2014 INSTALLATION IMPORTANT NOTICE Abide by all applicable state, local and regulations when mou
CA / CT SERIES CAP600 Page 8 of 30 REV E JULY 2014 FREIGHT DAMAGE The transportation industry has adopted a modification with regard to the ha
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